Humble Beginings 2000 - 2003
Performance wise I wanted to update the car to the Mass Air system, so I had a 89 Mass Air harness & meter I put in the car. The problem was I only had the Speed Density ECU. I ran it anyway, surprisingly the car ran fine, had more power for some reason and got great gas mileage. So that is the way I left it until recently.
So I removed the speed density harness and installed the MAF harness. The only problem I had with that was the Thermactor Air Diverter Solenoid (TAD)and Thermactor Bypass Solenoid (TAB) were different so I had to change them out for the 1989 parts.
As I was still new to the whole EFI scene (all my past Mustangs where carbureted) I wasn't aware at the time that the EEC-IV computer was different. All the information I had read about the conversions focused on how to re-pin & wire the Speed Density harness to work with MAF. So I used the SD-1 EEC-IV that was in my car.
I don't know if I was lucky or what but the car ran fine, it felt by seat of the pants that it had better power, I would average 18 - 20 mpg city and 24+ mpg highway. I was able to run it up above 135 mph smoothly and even ran a 14.7 sec. 1/4 mile with a 200,000 mile motor at the time. The car also had no problems passing the tail sniffer emissions testing.
As with any factory MAF car if I unplugged the Mass Air Sensor the car didn't want to run. So needless to say when I was told my car shouldn't run correctly set up like that I was a bit confused.
I ran my car like that for about 6 years with no issues, I have however replaced the computer with a proper F3ZF-12A650-DB. While I haven't got to really drive it much with the new computer or track test it, the engine does seam to run a little bit smoother.
Another modification I did early on was to hollow out my catalytic converters making my own off-road pipe. To do this on the 4 cat system I used a long piece of rebar and knocked out the 3 that are a straight shot. The fourth one because of the angle of the pipe took some work. I first marked it so I could line it back up and then cut it on the weld. After removing the catalyst I ground down the weld lined it back up and mig welded it back together. This way when I had to take the car through emissions it would still pass the visual inspection.
The difference in weight was approximately 5 lbs and the greatest benefit was a more free flowing exhaust. The exhaust tone through factory mufflers was nice, at idle and normal acceleration it was a bit deeper but not annoyingly loud. Under wide open throttle it was a 5 liter symphony!
As for emissions not only would it pass visual, with a fresh tune and good o2 sensors it would pass the tail sniffer easily.
Other than bumping the initial timing to 14 degrees there where no other early engine modifications I did to the car.
The next real modifications where to the brake system. After a few close calls in wet weather (one resulting in a broken head light and wrinkled fender) I was wanting 4 wheel disc brakes. I also wanted to make the switch to 5 lug wheels as well. As I already had the 73 mm SVO/Lincoln calipers on my car I felt the most cost effective choice for the conversion was the SVO/Lincoln 5 lug set up
After finding a donor Lincoln Mark VII LSC I pulled the front rotors & calipers. Then the rear axles, calipers, & backing plates. The one part I didn't get was the parking brake cable ends and by the time I did my conversion the car had taken a trip to the crusher so ended up fabricating my own.
Making the change was relatively easy, the front rotors where a direct swap since I already had the larger calipers. The rear took a little more time but still was a simple straight forward procedure. I purchased new flex lines and one new hard line for the rear calipers. When I did this I was worried because I didn't replace the proportioning valve that I wouldn't have proper pressure to the rear disc. Once I bled the system though I have had no problems with the brakes functioning properly and stopping power over stock was incredible. I was told I got lucky, who knows, but with a good adjustable proportioning valve they should work even better so during my rebuild I will invest in one and we will see.
My original wheel choice for this was going to be the same 5 spoke American Racing wheels that where used on the 89 Saleens. With this as my goal .
Locating the Saleen wheels I wanted has been a nearly impossible task. American Racing quit making them in the 90's and getting the special front Saleen only off-set makes it even difficult. When you do find them the fronts are damaged or they wanted a lot more than I could afford at the time.
When I made the change a friend happen to have a set of 15x8 black NASCAR style wheels they where selling for $100 off of their Toyota truck that happens to be the same 4.5" pattern as the Ford. The only issue I had was because of the center off-set and added 3/4"from the disc brakes on each side in the rear, on hard bumps the edge of the stock 225/60-15 tires would rub a bit on the inner lip of the wheel well.
I noticeable positive change due to the wider track was the rear of the car felt more stable taking corners
So by January 2003 before I moved to the Tucson area these are all the changes I had made to the car.